SL5FF TV
5-Head CNC Welder for V-Shaped Welded Crossmembers
A comprehensive production centre for perfect welds in a single cycle
Perfect if:
- Produce frames with welded ‘V’ crossbars and want to reduce cycle times.
- You work with painted, laminated, or coated profiles that cannot tolerate reworking.
- You need a complete system that combines power, precision, and automation.
- Are you looking for a machine that automates every stage of the process, from milling to welding?
- Do you want to achieve perfect angles and joints, even with cutting errors or profile tolerances?
- You work in an industrial setting and want to integrate production data control.
Request the technical brochure now or speak with an expert.
A comprehensive production centre for perfect welds in a single cycle
The SL5FF TV is much more than a welding machine: it is an advanced CNC system designed to create complete frames in a single operation. Equipped with 5 inline heads, it allows for the simultaneous welding of the 2 outer corners and up to 3 internal transoms, even in Notch Transom Welding mode. Thanks to the V-Perfect technology, it completely eliminates the weld seam, ensuring a flawless aesthetic finish without the need for cleaning or reworking. The system is designed for high-quality intensive production and maximum productivity, making it ideal for the most demanding markets.
5 reasons to choose the SL5FF TV
- Complete welding in a single cycle. Simultaneous welding of corners and internal cross members (up to 3): a full cycle in just 180 seconds.
- Perfect aesthetics on every material. V-Perfect technology for invisible welds even on acrylic profiles, aluminium, wood, or painted PVC.
- Maximum automation, less labour. Every stage is managed electronically: High Speed milling, melting, compression, and cooling.
- Automatic Cut Error Correction. It compensates for errors of up to 2 mm (corners) and 0.5 mm (profile height), always ensuring the final quality.
- Intelligent production control system. Monitoring of times, cycles, and welding data to enhance performance and predictive maintenance.
Product Details
Designed for high-intensity productions, the SL5FF TV performs every operation required to create a complete frame with precision and speed. Each CNC head works in synergy to achieve aesthetically pleasing and structurally perfect joints.
Dimensions
Length: 3,600 mm
Width: 7,000 mm
Height: 2,500 mm
Weight: 6.250 Kg
Performance
1 cycle every 180 seconds (variable)
Simultaneous welding: 2 corners + up to 3 cross members
Minimum workable size: 1,050 × 750 mm (with standard profile L 70 mm)
Maximum weldable side: 3,200 mm
Operators required: 1
power supply and Consumption
Installed power: 25 kW
Voltage: 400 V
Air consumption per cycle: 600 NI/min
Operating pressure: 7 bar
Weldable profiles
Profile height: 60 ÷ 82 mm
Profile width: 60 to 110 mm
Supported features and processes
- Welding external corners at 45° (V-Perfect mode)
- Welding of internal cross members using Notch Transom Welding method.
- Integrated gasket processing within the cycle
- Automatic compensation for cutting errors and tolerance
Optional and configurations
To meet every production requirement, the SL5FF TV can be equipped with:
- Cordless Welding Fume Extractor
- Data file import and conversion software
- Electronic Control of Counter Profiles
- Production Data Monitoring System (cycle times, tooling changes, etc.)
Technology and Automation
The heart of the SL5FF TV is an advanced electronic system that controls every aspect of the process: from burn adjustment (5 to 6 mm) to fast milling, as well as intelligent tolerance management. All of this can be integrated into Industry 4.0 environments.
- Fully automated cycle
- Magnetic positioning of the upper counter-mould
- Compatible with Industry 4.0 (upon request)
- Dynamic electronic regulation
- Integrated V-Perfect Technology
Contact us to find out if the SL5FF TV is the right solution for your production.
