FAB CUT ALU
CNC cutting and machining centre for aluminium profiles
Maximum productivity and precision on every profile: your ally for complete automation.
Perfect if:
- You need to produce in large volumes while maintaining millimetric precision.
- Do you want to minimise human intervention and maximise automation?
- Are you looking for a flexible and compact CNC cutting and machining centre?
- Manage profiles that aren’t perfectly straight and want flawless results.
- Do you want a system set up for Industry 4.0 and connected to the management software?
Request the technical brochure now or speak with an expert.
Maximum productivity and precision on every profile: your ally for complete automation.
FAB CUT ALU is a 7-axis CNC cutting and machining centre designed to fully automate the processing of aluminium profiles. Thanks to its advanced configuration and GRAF Synergy technology, it allows all necessary operations to be performed in a single cycle: milling, drilling, notching, and angled cutting. The high-speed working module, combined with a precise upward blade cutting system, ensures impeccable results and consistent repeatability over time.
This solution is aimed at window manufacturers and industrial producers seeking reliability, precision, and a high degree of automation. The system optimises the use of bars, reduces waste, and simplifies operational management through intelligent programming and control software.
Optimize the performance of the bars with the integrated GRAF Synergy software.
- Compact machining centre with high-speed multi-spindle operations
- Precise cuts even on bars that are not perfectly straight, thanks to automatic alignment.
- Ideal for large productions: up to 100 windows per shift with just one operator.
Optional integration with header modules and screw fastening centres
5 reasons to choose the FAB CUT ALU
- Complete Automation with Bar Optimisation. The GRAF Synergy software automatically imports production lists and optimises the use of bars, reducing waste and increasing material yield.
- Maximum precision even on imperfect profiles. An innovative alignment system automatically straightens bars that are not perfectly straight, ensuring consistently accurate processing.
- Versatility in High-Speed Machining. The work module accommodates up to 12 High-Speed spindles (6 standard), allowing for all major operations on aluminium profiles.
- Perfect Cuts with CNC Upward Blade. The cutting module is equipped with a Ø 500 mm upward-moving blade, allowing for precise cutting angles (-45° / 90° / +45°) even on large sections.
- High performance with a single operator. Productivity of up to 100 windows per 8-hour shift, with streamlined management by just one operator.
Product Details
The work module is equipped with 6 High Speed spindles (expandable to 12), designed to perform all the necessary operations on aluminium profiles.
Dimensions
Length: 14,900 mm
Width: 3,400 mm
Height: 2,500 mm
Weight: 3.000 Kg
power supply and consumption
Installed power: 20 kW
Power Supply: 400 V
Air consumption per cycle: 120 Nl/min
Minimum operating pressure: 7 bar
Performance
Productivity: up to 100 windows/shift*
Operators required: 1
(*depending on the type of profiles and tasks required)
workable profiles
Length: 700 / 6,500 mm
Width: 40 / 130 mm
Height: 40 / 130 mm
Supported features and processes
- Holes for handles and hinges
- Markings and cutouts for locks
- Cylinder holes, ventilation, and custom machining
- Condensate drain holes
The profile is secured by a longitudinal axis that ensures stability and precision during every operation. The cutting module is equipped with a Ø 500 mm blade featuring CNC-controlled upward movement, allowing for precise and repetitive cuts at -45°, 90°, and +45°.
Optional available
FAB CUT ALU is a fully customisable system designed to meet every production need. Upon request, it can be configured to include:
- An additional 6 high-speed spindles (total of 12)
- CNC bar gripping system on a two-axis prismatic guide
- Loading bars from 400 to 700 mm
- Blade Ø 550 mm for profiles up to 180 mm
- CNC blade rotation for intermediate cuts (variable angles)
- Tool breakage sensors
- Recovery System (optimisation of rework cuts)
- Fly Optimizer (automatic measurement of bar remnants)
- Stats (productivity analysis software)
- Motorised unloading table with opposite side outlet
- Soundproof cabin, chip conveyor, extractor, etc.
TECHNOLOGY AND AUTOMATION
The technological heart of FAB CUT ALU is the proprietary software GRAF Synergy, which automatically manages every stage of production: from loading profiles to optimising lists, and even archiving production data. The intuitive interface simplifies daily use and allows for direct connection with business management systems. The machine is equipped for Industry 4.0, featuring remote connectivity, tele-assistance, predictive diagnostics, and advanced reporting capabilities.
Contact us to find out if FAB CUT ALU is the right solution for your production.
